As the core of the electrical system, the SYNTEC system of the automatic cutting nc cylindrical coinder not only provides an intuitive and easy-to-use intelligent touch screen and keyboard screen control interface, but also has a built-in high-performance processor and large-capacity storage to ensure high efficiency and stability when processing complex programming instructions. The system supports multi-axis linkage control and can accurately execute the preset trimming path to ensure the accuracy and consistency of each processing. Before processing, detailed programming work needs to be carried out according to the shape, size and material characteristics of the workpiece. When programming, multiple parameters such as cutting speed, feed rate, cutting depth, etc. need to be considered to ensure stability and efficiency during the processing. At the same time, the CNC system should also have a dynamic adjustment function, which can automatically optimize the processing parameters according to the actual situation and further improve the trimming accuracy.
The mechanical design of the machine tool fully considers the rigidity and stability requirements, uses high-strength materials to build the main structure, and uses reinforcing ribs and support structures in key parts to improve the overall rigidity. In addition, reasonable layout and precise assembly process are also important factors to ensure the stability of the machine tool. The device evenly fixes the workpiece by three-point contact, which not only ensures the stability of the workpiece, but also avoids deformation caused by excessive clamping. At the same time, the floating design can compensate for the unevenness or slight deformation of the workpiece to a certain extent, ensuring the stability of the trimming accuracy.
Select high-quality tool materials, and select appropriate tool geometry and coating according to different processing materials to improve the tool's wear resistance, thermal deformation resistance and cutting efficiency. Regularly check and replace worn tools to avoid the reduction of trimming quality due to tool damage. The tool must be professionally ground before use to ensure the sharpness and straightness of the cutting edge. During use, clean and lubricate the tool regularly to keep it in good working condition.
Install high-precision sensors (such as displacement sensors, force sensors, etc.) at key parts of the machine tool to monitor various parameters in the trimming process (such as trimming width, depth, flatness, etc.) in real time. The sensor data is processed and analyzed by the CNC system to provide strong support for the optimization of the processing process. The CNC system adopts the closed-loop control principle and automatically adjusts the processing parameters (such as feed speed, cutting depth, etc.) according to the real-time data fed back by the sensor to achieve precise control of the trimming accuracy. When deviation occurs, the system can respond quickly and automatically correct to ensure the stability and consistency of the processing process.
Systematic training is carried out for operators to enable them to master the operation methods, safety regulations and maintenance knowledge of machine tools. Through simulation exercises and actual operation exercises, the skill level and emergency handling ability of operators are improved. Develop detailed operation instructions and operation procedures to clarify the operation steps, precautions and quality requirements of each step. Operators must strictly follow the instructions to ensure that each processing meets the standards and requirements.
Keep the working environment temperature, humidity and cleanliness of the machine tool within an appropriate range. Use constant temperature and humidity control system and air purification equipment to reduce the impact of environmental factors on the accuracy of machine tools. Set up safety protection devices and warning signs around the machine tool to ensure the safety of operators. At the same time, formulate emergency plans and response measures to deal with possible emergencies.